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Electro Composite/ECI

Electro Composite/ECI

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  Electro Composites™is a worldwide provider of epoxy molded products for the electrical market,specializing in the design and manufacture of high voltage electrical insulating components for the electrical utilities and the original equipment manufacturers that cater to their needs.With a vertically integrated organization,Electro Composites™formulates and compounds the resin systems,designs and fabricates the molds and related tooling,and manufactures and tests all of the products offered.Our biggest strength is having the capability to adapt our products and technology to cater to our customers needs in an efficient and cost effective manner.
 
  Extended Description:
 
  Based in St-Jerome,Quebec,Electro Composites™was acquired in 2008 by Hubbell Power Systems,based out of Columbus,NC,and joins PCORE Electric(formerly Lapp Bushing Co.)based out of LeRoy,NY,to form the Hubbell Bushing Business Unit.
 
  The main product categories offered by Electro Composites™are:
 
  •SDC™Composite Bushings:HV capacitance graded solid dielectric composite bushings for power apparatus such as substation and GSU transformers,oil circuit breakers,switchgear,generators,and many more applications.
 
  •Station Post and Apparatus Insulators:solid dielectric epoxy insulators designed to replace wet glazed porcelain insulators per ANSI C29.9 and C29.10 standards,up to 34.5kV and 18”tall.Custom variations can be supplied.
 
  •Custom fabricated epoxy molded components for the OEM segment for power transformers,instrument transformers,switchgear and numerous other applications.
 
  •FRP fiberglass reinforced components used in large motors,hydro generator poles,other electrical and mechanical components.
 
  Electro Composites™is the industry leading manufacturer of high voltage,capacitance graded,solid dielectric composite bushings,providing SDC™bushing technology for applications up to 170kV,designed to meet the demanding requirements of ANSI/IEEE,CSA and IEC standards.With nearly limitless configuration capabilities,Electro Composites™specializes in providing direct replacement composite bushings for all obsolete and current bushing brands such as General Electric,Westinghouse,Ohio Brass,Locke,Allis Chalmers,ABB,Lapp,Trench,Passoni Villa,and many more.Accepted and in use for over 15 years with proven field service at major investor owned,federal and public utilities across the USA and Canada,you can put SDC™composite bushings to the test with confidence.
 
  SDC™composite bushings are available for all typical applications:
 
  •Mobile and substation power transformers:up to 138kV(IEEE/CSA),170kV(IEC)(air-to-oil and oil-to-oil)
 
  •GSU(generator step-up)transformers:up to 25kV-21,000A
 
  •Oil Circuit Breakers:up to 138kV
 
  •Metal Clad Breakers(Switchgear):up to 34.5kV(outside-air to inside-air)
 
  •Generators:up to 30kV-30,000A(air-to-gas)
 
  •Wall or floor applications(building roof or wall,enclosures):up to 138kV(IEEE/CSA),170kV(IEC)(outside-air to inside-air,and outside-air to outside-air),including DC applications.
 
  •Specialty applications:how about immersed in liquid nitrogen(try us!)
 
  Electro Composites™SDC™composite bushings offer many advantages over traditional oil-filled paper condenser type bushings:
 
  •100%Maintenance Free:install the bushing then forget about it.The bushing core is a single continuous solid dielectric body which is maintenance and trouble free.No need to change your current practices when changing to SDC™bushings.
 
  •Solid Dielectric Core construction eliminates all oil-related issues:No more oil level inspection and maintenance,clean-up after breakage,expansion and leak issues due to overheating or insulation breakdown,storage and disposal.The biggest benefit comes from the fact that SDC™composite bushings can be installed either upright or horizontally without any need for oil feed tanks or any special considerations.
 
  •Extremely Safe:unlike oil-filled bushings,composite bushings will never explode in case of failure due to overload situation,thus eliminating the possibility of collateral damage or physical injury to field personnel or the public.In case of fire the material is self-extinguishing which means the bushing will never be the cause of the fire.
 
  •Robust Design:the core is a single body of epoxy material,solid and rigid,with the same material from the outside surface to the central conductor.It offers integral insulation throughout the length and thickness of the bushing,ensuring both high electrical and mechanical properties,while providing a fully sealed leak-proof design.In case of minor shed damage,the bushing may be left in service thus minimizing equipment shutdown.Thanks to an encapsulated ground shield,the capacitance tap design is unbreakable thus never compromising the possibility to routine test the bushing.
 
  •Fully interchangeable with all other bushing types and brands:SDC bushings can be installed side by side with any other bushing type without affecting the performance of your equipment.They are designed to meet the same stringent performance requirements defined by the bushing standards:IEEE C57.19.01,CSA C88.1 and IEC 60137.
 
  •Enhanced performance in wet and polluted conditions:the type of epoxy resin used(cycloaliphatic)is known and proven for its enhanced tracking and erosion resistance,and performance in wet conditions thanks to improved hydrophobicity(ability to shed water)over glazed porcelain.
 
  •High Temperature Insulation:our standard resin system provides continuous operation up to 115°C,while our GSU bushings are supplied with a 130°C continuous operating temperature resin system,the highest in the industry.In the case of our standard resin system,you get a 10°C safety margin over the prescribed 105°C limit defined by the transformer standards.
 
  Product Information:
 
  Our normal delivery lead times are some of the shortest in the industry.We understand that delivery is critical,especially when your equipment is down.That is why Electro Composites™can also offer expedited lead time delivery.Depending on the bushing design and availability of raw materials,we can offer replacement bushings in as short as two weeks.
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